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Challenges

Managing complex equipment and processes daily.

Sudden equipment breakdown leads to loss of time and delays in processes.

Lack of safety and security for workers operating the equipment.

Waste of time and money due to machinery failure.

Errors in manual maintenance records lead to exceeding maintenance schedules.

Short shelf life of machinery.

Decreased product efficiency resulting from machinery maintenance.

Solution

Install wireless sensors on each machine.

Capture all information related to the machines.

Monitor real-time asset condition and performance.

Collect data such as vibration, surface temperature, humidity, RPM, and magnetic flux.

Send alerts to the concerned person or department.

Real-time upload of captured data to the cloud.

Generate daily, weekly, and monthly reports.

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Benefits

Reduce unplanned machine downtime by predicting potential failures and faster recovery when they occur.

Collect and analyze online and real-time data for early detection of machine failures.

Visualize, monitor, and schedule maintenance interventions to prevent failures.

Lower plant maintenance costs and energy expenses while improving environmental sustainability.

Increase profits and safety.

Reduce the operational costs of your industrial assets.

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